
Compare HSS, TCT & PCD Saw Blades
27 Mar 2025
What Are Circular Saw Blades?
Circular saw blades come in a variety of materials and designs, each optimised for cutting different materials and compositions. Whether you’re working with wood, metal, plastic or composites, the right blade can mean the difference between clean cuts and costly downtime.

TCT Blades (Tungsten Carbide Tipped)
TCT blades feature tungsten carbide tips brazed onto a steel body, combining carbide’s hardness with steel’s toughness. They can operate at higher speeds and temperatures than HSS blades, making them ideal for faster cuts in a variety of materials.
Features
Extended lifespan: Retains sharpness far longer than HSS
Versatility: Effective on wood, plastics, composites and softer metals
High cutting speeds: Reduced cycle times boost productivity
Applications
General-purpose woodworking
Plastic and composite cutting
Non-ferrous metal cutting
Fast-feed production environments
Browse our selection of AKE circular saw blades

HSS Blades (High-Speed Steel)
HSS blades are made entirely from high-speed steel, prized for its hardness and heat resistance. They can be resharpened multiple times and maintain a clean cutting edge
Features
Clean, precise cuts especially in hardwoods and non-ferrous metals
Lower cost than carbide or diamond tipped blades
Ease of sharpening extends useful life with minimal equipment
Applications
Fine woodworking and cabinetry
Metal filing or trimming
Light-duty production where budget constraints exist
Browse our selection of AKE circular saw blades

PCD Blades (Polycrystalline Diamond)
PCD blades have cutting edges made from synthetic diamond particles sintered into a carbide substrate. This imparts extreme hardness and wear resistance.
Features
Unmatched wear life: Up to 50× the service life of carbide blades
Exceptional edge retention: Ideal for abrasive or hard materials
Service multiple times for extended use
Applications
Composite decking and fibre cement board
High-pressure laminate (HPL) and melamine panels
Fiberglass, plastics and ultra-precision woodworking
Aerospace composites and carbon-fiber reinforced polymer (CFRP)
Browse our selection of AKE circular saw blades
Key Differences at a Glance
Feature | HSS | TCT | PCD |
Hardness & Wear Life | Moderate | High | Extreme |
Cost | Low | Medium–High | Highest |
Sharpening | Easy | Serviceable but specialised | Requires diamond grinding |
Best for | Clean cuts, light use | General purpose, fast cutting | Abrasive/hard materials, ultra-precision |
Typical lifespan factor | 1× | 3–5× HSS | 50× carbide |
Choosing the Right Blade
Material: Hard or abrasive → PCD; Softer metals/composites → TCT; General wood/metal work → HSS
Budget: HSS for low-cost, TCT for balanced performance, PCD for premium, long-life applications
Production Volume: High-throughput → TCT or PCD; Occasional cuts → HSS
Servicing & Supply
Allied Tooling is proud to partner with AKE Germany—renowned for precision manufacturing and innovative saw blade technologies. Together, we deliver a full spectrum of circular saw blades tailored to every industry need, from entry-level HSS to advanced PCD solutions. With an in-house servicing facility that can sharpen and re-tip any kind of circular saw blade, you have the full-stack solution with Allied.